agility brake controller manual

The Agility Brake Controller is a proportional brake control designed for safe and smooth trailer braking. It features a digital display and inertia-activated technology for responsive braking. This user-friendly device ensures synchronized stopping between your tow vehicle and trailer, making it an essential component for safe towing experiences.

Key Features and Benefits

The Agility Brake Controller offers advanced proportional braking technology, ensuring smooth and synchronized stopping between your tow vehicle and trailer. Its digital display provides clear feedback, while the inertia-activated accelerometer delivers instant braking response. Designed for versatility, it supports up to 8 trailer brakes and is compatible with 2-6 electric brakes and 12-volt systems. The intuitive vertical manual slide allows for precise brake force adjustment, enhancing control in various driving conditions. Short proof protection adds durability, safeguarding against electrical damage. The controller’s compact design and flexible mounting options make installation convenient. With these features, the Agility Brake Controller enhances towing safety and efficiency, making it a reliable choice for trailers of different sizes and configurations.

Technical Specifications

The Agility Brake Controller is designed to operate with 2-6 electric trailer brakes and is compatible with 12-volt negative ground systems. It supports up to 8 brake applications, ensuring versatility for various trailer configurations. The controller features proportional braking technology, providing smooth and synchronized stops. Its compact design allows for flexible mounting angles, from 20 degrees nose down to 70 degrees nose up. The digital display offers clear visibility, and the intuitive vertical manual slide enables precise brake force adjustment. The unit is constructed with durable materials, including short proof protection to prevent electrical damage. It requires proper wiring with 12-gauge wire for electric brakes and 16-gauge wire for stop lamp and ground connections. These specifications ensure reliable performance and adaptability for a wide range of towing needs.

Installation and Setup

Mount the Agility Brake Controller at an angle between 20 degrees nose down and 70 degrees nose up. Route the blue wire to the vehicle’s towing connector and connect the white wire to the negative terminal of the battery. Use 12-gauge wire for electric brakes and 16-gauge for stop lamp and ground connections. Ensure all wiring is secure and properly insulated. After installation, test the brakes to confirm proper functionality and adjust settings as needed for optimal performance.

4.1 Mounting the Controller

Mount the Agility Brake Controller in your tow vehicle, ensuring it is securely fastened. The controller can be installed at an angle between 20 degrees nose down and 70 degrees nose up; Choose a location with easy access to the controller for adjustments. Avoid areas exposed to excessive heat, moisture, or vibrations. Use the provided mounting hardware to secure the unit firmly. After mounting, connect the controller to your vehicle’s electrical system, ensuring proper wiring connections for brakes, power, and ground. Refer to the wiring diagram for specific connections. Once mounted and wired, test the controller to ensure it functions correctly before towing. Proper mounting is crucial for accurate brake control and safe towing operations. Follow all safety guidelines to avoid damage or malfunction.

4.2 Wiring and Connections

When wiring the Agility Brake Controller, ensure all connections are secure and properly insulated. Connect the black wire to the vehicle’s positive battery terminal and the white wire to the negative terminal or chassis ground. The blue wire should be routed to the vehicle’s brake switch, typically located near the brake pedal. Use a 12-gauge wire for the electric brakes and a 16-gauge wire for the stop lamp switch and ground connections. Avoid routing wires near heat sources or moving parts. Consult the wiring diagram for specific instructions. After wiring, test the controller by applying the brakes to ensure proper functionality. Incorrect wiring can lead to malfunctions, so double-check all connections before towing. Proper wiring ensures safe and reliable operation of your trailer brakes. Follow all safety precautions to avoid electrical hazards. Always refer to the manual for detailed wiring instructions.

Operating the Controller

Operate the Agility Brake Controller by adjusting settings via the intuitive interface. The digital display shows real-time braking activity, ensuring synchronized stops with your tow vehicle.

5.1 Understanding the Interface

The Agility Brake Controller features a user-friendly interface designed for easy operation. The digital display provides clear visual feedback of braking activity, while the intuitive controls allow for seamless adjustments. A vertical manual slide enables precise control over brake settings, ensuring smooth and proportional braking. The interface also includes indicators for system status and error notifications, helping you monitor performance at a glance. With its straightforward layout, the controller is accessible to both novice and experienced users, making it simple to understand and operate effectively. The interface is designed to minimize distractions while providing essential information, ensuring a safe and efficient towing experience.

5.2 Adjusting Brake Settings

Adjusting the brake settings on the Agility Brake Controller ensures optimal braking performance for your trailer. Use the vertical manual slide to fine-tune brake output, allowing you to customize the braking sensitivity based on your trailer’s weight and loading conditions. The digital display provides real-time feedback, enabling precise adjustments. For heavier loads or different trailer configurations, the boost feature can be activated to increase braking power. Properly setting the brakes requires a balance between smooth stops and avoiding over-braking, which can be achieved by testing the system under various driving conditions. Always refer to the display for confirmation of your settings and ensure adjustments align with your trailer’s specifications for safe and efficient towing.

User Interface Guide

The Agility Brake Controller features an intuitive interface designed for easy operation and monitoring. The digital display provides clear, real-time feedback on brake activity, system status, and settings. A vertical manual slide allows for seamless adjustment of brake output, while the boost feature offers enhanced control for heavier loads. The LCD screen is easy to read, even in low-light conditions, ensuring you stay informed about your trailer’s braking performance. Menu navigation is straightforward, with customizable options to tailor the controller to your preferences. The interface also includes indicators for system diagnostics, helping you identify and address potential issues promptly. This user-friendly design makes it simple to monitor and adjust your trailer’s braking system, ensuring safe and efficient towing experiences.

Advanced Features

The Agility Brake Controller offers advanced features designed to enhance towing safety and convenience. Its proportional braking technology ensures smooth, synchronized stops by adjusting brake force based on the tow vehicle’s deceleration. The controller also includes a boost mode for enhanced braking performance with heavier trailers. A digital display provides real-time feedback on brake activity, system status, and diagnostic information. Customizable settings allow users to tailor brake response to their specific trailer configuration. Additionally, the controller supports multiple trailer profiles, making it versatile for different towing setups. Advanced diagnostics enable quick identification of system issues, while the intuitive interface simplifies adjustments. These features combine to deliver precise control, improved safety, and a seamless towing experience.

Troubleshooting Common Issues

Common issues with the Agility Brake Controller include error codes, improper connections, or brake imbalance; Check wiring, ensure proper grounding, and refer to the diagnostic mode for solutions.

8.1 Identifying Error Codes

To identify error codes on the Agility Brake Controller, refer to the diagnostic mode. Common codes indicate issues like faulty wiring, improper brake alignment, or sensor malfunctions. Ensure all connections are secure and grounded. If the controller displays an error, consult the manual for specific code meanings. For example, a flashing display may signal a short circuit, while a steady light could indicate a communication error. Always check the brake system for damage or misalignment. If issues persist, reset the controller or contact technical support for further assistance. Regularly updating the software and ensuring proper installation can prevent many error code occurrences. Always follow the troubleshooting guide provided in the manual for accurate resolution.

8.2 Diagnosing Wiring Problems

Diagnosing wiring issues with the Agility Brake Controller begins with checking all connections for tightness and corrosion. Ensure the power wire is connected to the vehicle’s battery positive terminal and the ground wire to a clean, metal surface. Use a multimeter to test for voltage at the controller’s input and output terminals. Verify the brake signal wire is properly connected to the vehicle’s brake pedal switch. Common issues include short circuits, open circuits, or incorrect wire gauge usage. If the controller’s display shows no power, check the fuse or circuit breaker. For intermittent issues, inspect wiring harnesses for damage or chafing. Always refer to the wiring diagram in the manual for correct connections. Proper wiring ensures safe and reliable operation of the brake control system.

Maintenance and Care

Regular maintenance ensures the Agility Brake Controller operates efficiently and reliably. Clean the controller’s surface and buttons with a soft cloth and mild detergent to prevent dust buildup. Inspect wiring connections periodically for signs of corrosion or wear. Secure any loose connections and replace damaged wires to maintain proper functionality. Check the battery terminals for corrosion and tighten them if necessary. Store the controller in a cool, dry place when not in use to protect it from extreme temperatures. Avoid exposing the device to direct sunlight or moisture, which can damage internal components. For long-term storage, disconnect the power source and cover the controller to prevent dust accumulation. Refer to the manual for detailed maintenance schedules and procedures to ensure optimal performance and longevity of the device.

Software Updates

Software updates are essential to ensure the Agility Brake Controller functions optimally and supports the latest features. Regular updates may improve performance, add compatibility with new systems, or address minor issues. To update the software, visit the manufacturer’s official website and download the latest version compatible with your controller. Follow the instructions provided in the update guide carefully to avoid any installation errors. It is crucial to use a stable internet connection and ensure the controller is fully powered during the update process. After completing the update, test the controller to confirm all features are working correctly. Updating your software periodically guarantees you have the most advanced functionality and security for your towing needs.

Safety Precautions

When using the Agility Brake Controller, always follow safety guidelines to ensure safe and reliable operation. Proper installation and setup are critical to avoid potential hazards. Never overload the system beyond its specified capacity, as this can lead to malfunctions. Ensure all electrical connections are secure and free from damage to prevent short circuits or fire risks. Avoid exposing the controller to extreme temperatures or moisture, as this may compromise its performance. Regularly inspect the wiring and connections for wear or damage. Incorrect installation or misuse can result in loss of control or accidents. Always refer to the manual for specific safety recommendations and adhere to them strictly. By following these precautions, you ensure the controller operates safely and efficiently, protecting both your vehicle and trailer.

Best Practices for Use

To ensure optimal performance and safety when using the Agility Brake Controller, follow these best practices. Always start with a proper setup by adjusting the brake gain and acceleration settings according to your trailer’s weight and braking needs. Test the system in a controlled environment before towing. Monitor the digital display regularly to check for any error codes or unusual activity. Adjust settings gradually while driving to avoid sudden stops. Keep the controller mounted at the recommended angle to maintain accurate proportional braking. Regularly inspect the wiring and connections to prevent issues. Avoid overloading the system beyond its rated capacity. Finally, always refer to the manual for specific guidelines tailored to your towing setup. By adhering to these practices, you can ensure smooth, safe, and efficient braking performance.

The Agility Brake Controller is a sophisticated and reliable solution for trailer braking systems, designed to enhance safety and performance during towing. With its proportional braking technology, digital display, and user-friendly interface, it provides precise control and smooth stopping power. By following the installation, setup, and maintenance guidelines outlined in this manual, users can ensure optimal functionality and longevity of the controller. Always prioritize proper adjustments, regular inspections, and adherence to safety precautions for a secure towing experience. Refer to this manual for troubleshooting and advanced features to maximize the potential of your Agility Brake Controller. With proper care and use, it will serve as a trusted companion for all your towing needs, delivering confidence and control on every journey.

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